Bend Deduction Formula Sheet Metal Bending

When the sheet metal is put through the process of bending the metal around the bend is deformed and stretched.

Bend deduction formula sheet metal bending.

Understanding the bend allowance and consequently the bend deduction of a part is a crucial first step to understanding how sheet metal parts are fabricated. We will start by calculating the bend allowance. This page also includes a link to a on line sheet metal bend allowance calculator. With this free online tool we quickly get the sheet metal bend deduction and therefore the sheet metal blank initial flat length from the finished part measurements.

The bend allowance is the amount of the neutral axis that bends. In the example above it is indicated by a dashed blue line. Sheet metal flat length can be calculated in the following three simple steps. When the sheet metal is put through the process of bending the metal around the bend is deformed and stretched.

Although it is an option for calculating a bend in some cad programs such as solid works it is not often referred to in the actual manufacturing process since. Understanding the bend deduction and consequently the bend allowance of a part is a crucial first step to understanding how sheet metal parts are fabricated. Another method that solidworks uses is the bend deduction method. The bend allowance and bend deduction are two measures that relate the bent length of a piece of sheet metal to the flat length.

Bd bend deduction. You only have to insert interior angle flange lengths k factor inside radius and material thickness. Calculate the value bend allowance for required sheet metal bend by using below formula. Figure 2 illustrates the sheet that is bent with the bend angle of 90 degrees.

As this happens you gain a small amount of total length in your part. As with bend allowance bend deduction comes from the same sources tables and manual testing. The flatten length of the parts that are lf equals d1 plus d2 minus the bend deduction. Therefore the bend allowance added to the flange lengths is equal to the total flat.

Cells on the right will output the desired values. From there we can calculate the k factor and the bend deduction. The formula is as follows. Most sheet metal materials will conform to the calculations.

Bend allowance ba π 180 r k t a. After bending the sheet we need to do some measurements as shown in figure 2. Sheet metal calculator bend allowance equations and calculator. The following illustration shows the equation calculation for determining the bend allowance when forming sheet metal.

The bend allowance describes the length of the neutral axis between the bend lines or in other words the arc length of the bend. If the value of sheet metal k factor and bending flange length is known. In the example above it is indicated by a dashed blue line.